Linear cut optimization

Free Linear Cut List Optimizer

Free linear cut list optimizer for lumber, trim, pipe, and bar stock. Enter lengths and quantities, set kerf, and get efficient 1D nesting with yield and PDF export—no account required to try.

System
Unit
Currency
Kerf / Blade thicknessLeave empty if you don't want kerf included.
mm

Materials

Full app syncs linear stock from Materials.

Cut List0/50

Optimization Result

Pieces

0

Yield

0.0%

Enter stock and parts to see optimization

Basics

What is a Linear Cut List?

A linear cut list is a list of parts cut from long, continuous materials—lumber, pipe, or metal bar—with length and quantity for each piece. There’s no sheet layout or width to nest; it’s all about efficient cuts along one dimension.

Unlike sheet-based cut lists, linear lists focus on stock lengths (for example 8 ft or 12 ft boards) and how to divide them into the parts you need.

Typically includes

  • Length of each piece
  • Quantity required
  • Stock length (raw material size)
  • Kerf (blade thickness)

Who uses them

  • Carpenters working with lumber and framing
  • Contractors cutting trim, molding, or studs
  • Fabricators working with pipes or metal bars
  • DIY builders handling simple length-based cuts

How to Make a Linear Cut List

Three common approaches—from paper to optimizer.

01

Manual method

List lengths, group identical pieces, assign cuts to stock, and try to minimize waste by hand.

  • List all required lengths
  • Group identical pieces
  • Assign to available stock lengths
  • Minimize leftover waste manually

Slow and often leaves material on the table.

02

Spreadsheet

Track lengths and quantities in Excel or Sheets, and juggle stock rows yourself.

  • Columns for length and quantity
  • Track stock lengths manually
  • Distribute cuts across boards

Organizes data but won’t auto-optimize cutting patterns.

03

Linear optimizer

Enter stock length, cuts, quantities, and kerf—get a plan that nests cuts across pieces of stock.

  • Set stock length (e.g. 2400 mm, 8 ft)
  • Add cut lengths and quantities
  • Include kerf
  • Generate layouts instantly

Use the calculator above for less scrap and faster planning.

Linear Cut Optimization Explained

Linear optimization arranges cuts along a single axis so you waste less stock. You’re not guessing which board gets which cuts—the tool distributes them for better yield.

Even modest improvements in how you plan cuts add up across lumber, pipe, or bar stock.

Why it matters

  • Less scrap at the offcut bin
  • Lower cost on lumber, pipe, or bar
  • Clearer, faster cutting
  • No more ad-hoc guessing
  • Smoother workflow on site or in the shop

Types of Cut Lists

Linear, sheet, and cabinet workflows compared.

Linear cut lists

Used for

  • · Lumber and framing
  • · Trim and molding
  • · Pipes and tubing
  • · Metal bars and profiles

Long stock, 1D optimization—exactly what this page is for.

Plywood / sheet

Used for

  • · Cabinets
  • · Furniture panels
  • · Interior boards

Panels need 2D nesting on each sheet.

For sheet projects, use the cut list optimizer.

Cabinet cut lists

Cabinet jobs often mix sheet cuts for panels with linear cuts for supports, trim, and framing. Combining both approaches keeps yield high end to end.

Linear cut list calculator — use cases

Better material usage and repeatable results across jobs.

Lumber cutting

Optimize cuts for studs, beams, and framing stock.

Trim and molding

Plan efficient runs for baseboard, crown, and finish trim.

Pipes and metal bars

Cut pipe, aluminum profiles, or steel bar with less waste.

Free vs paid linear cut list software

Free tools cover a lot of real-world jobs; paid stacks add depth when you need it.

Free tools

  • Quick and easy
  • No cost
  • Great for small and medium projects

Tradeoffs

  • · Fewer advanced features
  • · Limited integrations

Paid software

  • Advanced optimization options
  • Project management tools
  • CAD or production integrations

Tradeoffs

  • · Paid plans or licenses
  • · Often heavier to set up and learn

Why use this free linear optimizer?

  • No login required
  • Fast, simple interface
  • Kerf-aware results
  • Runs instantly in your browser

For most users, a free and reliable tool is all that's needed.

FAQs

Quick answers about linear cut lists.

Kerf is the thickness of the blade used during cutting. It must be included to ensure accurate final lengths and proper fitting.